Swiss-Style Machining

Complex, high tolerance parts

Swiss-Style Machining

Swiss machining is a precision manufacturing process that excels in producing complex, high-tolerance parts. Utilizing advanced CNC Citizen Swiss lathes, this method allows for the efficient production of small, intricate components with exceptional accuracy. Our state-of-the-art Swiss machining capabilities are ideal for industries such as space, aerospace, medical devices, and defense, where precision and reliability are paramount.

Key Features of Our Swiss Machining Services

  • High Precision: Our Swiss machines can achieve tolerances as tight as ±0.0001 inches, ensuring that every part meets stringent specifications.
  • Complex Geometries: We can produce parts with intricate shapes and features in a single setup.  The crazy part is the part doesn’t even have to be round...at all.
  • Material Versatility: Our capabilities extend to a wide range of materials, including stainless steel, super alloys, titanium, aluminum, brass, and plastics, allow us to meet diverse customer needs.

Swiss & Turning Capabilities

At our facility, we leverage state-of-the-art CNC technology to deliver exceptional machining solutions. Our CNC lathe turning capabilities enable us to efficiently produce larger parts with precision and reliability, utilizing advanced computer-controlled machines that enhance both speed and accuracy.

Swiss Turning Capabilities

Our Swiss turning process is engineered to manufacture highly precise, close-tolerance parts in a single operation. This innovative approach not only maximizes efficiency but also ensures remarkable consistency across production runs. By integrating multiple machining steps into one seamless process, we significantly reduce the need for lengthy de-burring operations, minimizing the risk of human error and enhancing overall quality.

  • Maximum Diameter: 0.787"
  • Main Spindle Speed Maximum: 15,000rpm
  • Back Spindle Speed Maximum: 10,000rpm
  • Live Tool Spindle Speed Maximum: 6,000rpm
  • Other Features: Seven cutting axis, one bar loader axis, three misc axis​

Key Benefits of Our Machining Services

  • Precision and Accuracy: Achieve tolerances as tight as ±0.0005 inches, ensuring that every component meets your exact specifications.
  • Streamlined Production: Our advanced processes allow for rapid turnaround times, making it easier for you to meet tight deadlines.
  • Reduced Human Error: Automation in our Swiss turning operations minimizes the potential for mistakes, providing you with parts that are ready for immediate production.

By combining cutting-edge technology with our commitment to quality, we ensure that our Swiss and turning capabilities deliver parts that not only meet but exceed your expectations. Contact us today to learn how we can support your manufacturing needs!

Handling tight tolerances in complex parts is a critical aspect of our machining process. Here’s how we ensure precision and accuracy:

1. Advanced Machinery

High-Precision CNC Swiss Lathes: Our state-of-the-art machines are designed to achieve tolerances as tight as ±0.0005 inches. These machines are equipped with advanced features that enhance stability and reduce vibration, which is crucial for maintaining accuracy during machining.

2. Rigorous Tooling Selection

Specialized Cutting Tools: We use high-quality, precision-engineered cutting tools tailored for specific materials and geometries. This ensures optimal performance and minimizes tool wear, which can affect tolerances.

3. Expert Programming

Precision CAD/CAM Software: Our engineers utilize sophisticated CAD/CAM software to create detailed machining programs. This software allows for precise calculations and simulations, ensuring that every movement is accounted for and executed accurately.

4. In-Process Monitoring

Real-Time Measurement: We implement in-process measurement systems that monitor dimensions during machining. This allows us to make immediate adjustments if any deviations from the specified tolerances are detected.

5. Thorough Quality Assurance

Comprehensive Inspection Protocols: Each part undergoes rigorous inspection using advanced metrology equipment, such as coordinate measuring machines (CMM). This ensures that every component meets the required specifications before it leaves our facility.

6. Continuous Improvement

Feedback Loops: We analyze production data and inspection results to identify areas for improvement. This commitment to continuous improvement helps us refine our processes and maintain high standards of quality.

7. Collaboration with Clients

Open Communication: We work closely with our clients to understand their specific tolerance requirements and adjust our processes accordingly. This collaboration ensures that we meet or exceed expectations.

By combining these strategies, we effectively handle tight tolerances in complex parts, delivering high-quality components that our customers can trust. If you have specific tolerance requirements for a project, feel free to share, and we can discuss how we can meet your needs!

Certified machining

Our facility is both ITAR Registered and holds certification in AS9100D & ISO 9001:2015.

ITAR

ITAR​, The International Traffic in Arms Regulations, sets standardization and regulations for defense exports.

AS9100D & ISO 9001:2015

AS9100D & ISO 9001:2015​ certification ensures that Toolcraft utilizes a quality management system complying with regulations pertaining to CNC machining and the assembly of aluminum, alloy steel, stainless steel, and plastic products for the medical, aerospace, general aviation, and technology industries.

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